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GRAVICOLOR 110
Gravimetric

GRAVICOLOR 110

Thanks to the vertical slide valve technology, the GRAVICOLOR 110 doses and mixes up to four different materials precisely and with the highest recipe accuracy. The modular design and excellent engineering guarantee optimum performance, flexibility, and reliability of the units. This gravimetric batch dosing and mixing unit can be used for injection moulding, blow moulding and extrusion processes.

The integrated and improved IntelliBlend analysis function records the recipe, material and operating environment and documents all process data. With the help of the software, the user achieves continuous self-optimisation of the system and consequently the best possible operating point with the highest recipe integrity and consistent, high product quality.

GRAVICOLOR 110: Gravimetric dosing
Gravimetric dosing Absolutely true to the recipe and reproducible. Read more
GRAVICOLOR 110: IntelliBlend
IntelliBlend Highly accurate and consistent dosing for the correct recipe and low additive consumption. Read more
GRAVICOLOR 110: Integrated conveying
Integrated conveying Save money - no need to buy a separate control. Read more
GRAVICOLOR 110: Ideal price-performance ratio
Ideal price-performance ratio Proven motan quality and intelligent functions. Read more
GRAVICOLOR 110: Modular design
Modular design High flexibility for customised solutions. Read more
GRAVICOLOR 110: All material contact parts are made of stainless steel
All material contact parts are made of stainless steel Contamination free and easy to clean. Read more
GRAVICOLOR 110: Transparent door
Transparent door Visual control of the process. Read more
GRAVICOLOR 110: Fastest material changeovers and cleaning
Fastest material changeovers and cleaning Higher efficiency because more time spent in production. Read more
GRAVICOLOR 110: Permanently mounted material loaders
Permanently mounted material loaders Easy handling & cleaning Read more
GRAVICOLOR 110: Removable material hoppers
Removable material hoppers Easy cleaning & quick material changes. Read more
GRAVICOLOR 110: Innovative vertical slide valve dosing
Innovative vertical slide valve dosing Highest possible accuracy. Read more
GRAVICOLOR 110: Weigh bin
Weigh bin The user-friendly design gives you easy and quick handling. Read more
GRAVICOLOR 110: Mixing chamber
Mixing chamber Homogeneous mixing without dead zones. Read more
GRAVICOLOR 110: Installation on the machine
Installation on the machine Save you valuable floor space. Read more
GRAVICOLOR 110: Mobile Version
Mobile Version Mobile frame offers greatest flexibility. Read more
GRAVICOLOR 110: GRAVInet GC-E control
GRAVInet GC-E control Validation enabled control for recording of process relevant parameters for complete documentation. Read more
All advantages at a glance
Gravimetric dosing
IntelliBlend
Integrated conveying
Ideal price-performance ratio
Modular design
All material contact parts are made of stainless steel
Transparent door
Fastest material changeovers and cleaning
Permanently mounted material loaders
Removable material hoppers
Innovative vertical slide valve dosing
Weigh bin
Mixing chamber
Installation on the machine
Mobile Version
GRAVInet GC-E control
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Gravimetric

GRAVICOLOR 110

Gravimetric dosing

Absolutely true to the recipe and reproducible.

The high and consistent dosing accuracy of the GRAVICOLOR 110 means that you can reduce the percentage of additives being dosed without a loss in quality and so save on materials and costs.

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Gravimetric

GRAVICOLOR 110

IntelliBlend

Highly accurate and consistent dosing for the correct recipe and low additive consumption.

Independent of recipes, materials or the operational environment, IntelliBlend analyses all process data achieving the best possible operating point at any time through continuous self-optimisation.

Recipe integrity gives you an excellent and consistent product quality. Any fluctuations in the amount dosed are automatically corrected by immediately adjusting the batch weight.

The proportion of masterbatch dosed is automatically adjusted depending on the amount of regrind available. The weighing accuracy is not affected from vibrations caused by the processing machine, as these are filtered out by a special algorithm.

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Gravimetric

GRAVICOLOR 110

Integrated conveying

Save money - no need to buy a separate control.

By integrating conveying into the GRAVInet control you save money as no separate conveying system control is needed.

It can control up to five material loaders with a blower station and stand-by blower; i.e. material handling for a four component mixing station and a processing machine.

For the installation of complex systems, you can network multiple GRAVICOLOR units with each other or with other motan controls of the CONTROLnet family. This guarantees a high degree of flexibility. A central WEBpanel provides an overview of the entire production.

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Gravimetric

GRAVICOLOR 110

Ideal price-performance ratio

Proven motan quality and intelligent functions.

With proven motan quality, you not only ensure the highest dosing accuracy, but also save costs in your plant thanks to the long service life of the unit, the integrated conveying control and continuous self-optimisation through the IntelliBlend function. A price/performance ratio that is guaranteed to pay off!

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Gravimetric

GRAVICOLOR 110

Modular design

High flexibility for customised solutions.

The basic unit of the GRAVICOLOR 110 is designed to offer high flexibility in the assignment and number of components. Up to four material hoppers with two different dosing sizes can be variably assigned on the unit.

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Gravimetric

GRAVICOLOR 110

All material contact parts are made of stainless steel

Contamination free and easy to clean.

The stainless-steel material hoppers have continuously welded joints. This guarantees you contamination-free operation and easy clean down due to the high quality surface finish.

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Gravimetric

GRAVICOLOR 110

Transparent door

Visual control of the process.

The transparent front door and the vertical viewing panels in the material containers ensure a good view of the running process.

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Gravimetric

GRAVICOLOR 110

Fastest material changeovers and cleaning

Higher efficiency because more time spent in production.

Quick material changeovers and cleaning are improved by the optimised modular design. The large front door, removable weigh bin and easily accessible mixing chamber facilitate material changes. The material hoppers can be removed without tools, allowing complete and thorough cleaning without removing the hopper loaders.

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Gravimetric

GRAVICOLOR 110

Permanently mounted material loaders

Easy handling & cleaning

When removing the material hoppers, the hopper loaders remain attached to the base unit. This means that the discharge flaps of the hopper loaders can be easily cleaned or serviced without removing them.

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Gravimetric

GRAVICOLOR 110

Removable material hoppers

Easy cleaning & quick material changes.

The material hoppers have been designed to optimise material flow. In addition, all GRAVICOLOR 110 hoppers can be easily removed without tools and are easy to clean.

With an optional lid, the material can be stored until the next use. This allows you to save downtime when changing material by replacing filled material hoppers directly on the GRAVICOLOR 110.

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Gravimetric

GRAVICOLOR 110

Innovative vertical slide valve dosing

Highest possible accuracy.

All components are dosed with a specially developed vertical slide valve. This batch dosing and mixing unit guarantees the highest dosing accuracy.

The vertical slide valves are controlled by pneumatic cylinders to achieve the highest possible speed and therefore the highest possible accuracy. The hoppers can be fitted with two different cylinders, 50 mm stroke for high throughputs and 25 mm stroke for lower throughputs and more precise accuracy.

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Gravimetric

GRAVICOLOR 110

Weigh bin

The user-friendly design gives you easy and quick handling.

The weigh bin can quickly and easily be removed without the need for tools and can be cleaned away from the unit.

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Gravimetric

GRAVICOLOR 110

Mixing chamber

Homogeneous mixing without dead zones.

The mixing chamber with an offset material discharge prevents dead zones and provides a completely homogeneous mix.

It can be quickly, simply and easily removed for cleaning without the need for tools and cleaned away from the unit.

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Gravimetric

GRAVICOLOR 110

Installation on the machine

Save you valuable floor space.

You can easily install a GRAVICOLOR 110 on to the throat of a processing machine. Any vibrations or oscillations that occur are compensated for by the GRAVInet control.

Material segregation is prevented because of the short distance material travels from the GRAVICOLOR 110 mixing chamber to the machine throat.

Of course, the dosing and mixing station can also be placed next to the machine or operate as a central station feeding multiple processing machines.

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Gravimetric

GRAVICOLOR 110

Mobile Version

Mobile frame offers greatest flexibility.

The GRAVICOLOR 110 can optionally be mounted on a mobile frame. This provides maximum flexibility in terms of access to the processing machine and cleanability.

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Gravimetric

GRAVICOLOR 110

GRAVInet GC-E control

Validation enabled control for recording of process relevant parameters for complete documentation.

The GRAVInet GC-E control system features an open network architecture based on Ethernet. The full colour touch-screen display is intuitive and easy to use, making it fast and safe to operate. It has comprehensive tools for sequence and process control. A regrind management function prevents overdosing of other components.

CONTROLreport offers you reporting and documentation functionality for quality assurance and it delivers advanced service functions and graphical display of process data.

Event reporting is used for downstream analysis of parameter changes via the control.

Contact

Find the right contact person

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Sales

320 N. Acorn Street
MI 49080 Plainwell
Michigan
USA
After Sales Service

320 N. Acorn Street
MI 49080 Plainwell
Michigan
USA